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AccuLock HDP Contact Tips

Regain as much as 95% of lost productivity for contact tip changes

With the new AccuLock™ HDP contact tip, you can now enjoy all the benefits of pulse welding plus dramatically extended contact tip life for increased production throughput.

Overview
Contact Tips
Nozzles
Liners

Take YOUR production uptime and efficiency to a new high with AccuLock HDP contact tips

Users of pulse welding typically see a 2X increase in contact tip replacement frequency and related downtime when using copper and chrome zirconium tips. Faster contact tip deterioration is caused by peaks in pulse waveforms where energy/heat is 5X greater than CV welding.

Engineered with a special alloy that has superior resistance to arc erosion and wear, these tips can increase life up to 10X longer than copper and chrome zirconium tips, depending on the application. Additional benefits include increased arc stability for improved weld quality and reduced spatter.

AccuLock  HDP contact tips provide:

Extended contact tip life

Superior resistance to arc erosion and mechanical wear

Reduced arc start failures and unexpected burn-backs

High conductivity for improved arc stability

Precision-engineered for extreme repeatability of through bore

Click the Compatibility tab to see if your welding application is a match for AccuLock HDP contact tips

Test parameters: 120 minutes arc on time (20 min x 6 cycles), High Speed Pulse waveform, ER70S3 .045” cu coated solid wire from bulk package (ER480S3 in Canada), 450 ipm wire feed speed, 40-45 ipm travel speed, 90/10 mixed gas, 240-260 average amps, Tregaskiss® TOUGH GUN® CA3 MIG gun with 22 degree neck

AccuLock Contact Tips; HDP

Part Number Description
T-A035WH* 0.035″ (0.9 mm); qty. 10
T-A039WH* 0.039″ (1.0 mm); qty. 10
T-A045WH* 0.045″ (1.2 mm); qty. 10
T-A052WH* 0.052″ (1.3 mm); qty. 10

Tregaskiss Nozzles

Part Number Description
401-14-62 Thread-on, 5/8″ bore, 1/8″ recess, tapered, 1.062″ O.D., copper; qty. 10
401-43-62 Thread-on, 5/8″ bore, 1/8″ recess, tapered, 0.938″ O.D., copper; qty. 10
401-18-62 Thread-on, 5/8″ bore, 1/8″ stick-out, tapered, 0.938″ O.D., copper; qty. 10
401-20-62 Thread-on, 5/8″ bore, 1/8″ stick-out, tapered, 1.062″ O.D., copper; qty. 10
401-30-62T Thread-on, 5/8″ bore, 1/8″ stick-out, bottleneck, 0.938″ O.D., brass; qty. 10
401-6-62 Slip-on, 5/8″ bore, 1/8″ recess, tapered, 1.062″ O.D., copper; qty. 10
401-8-62 Slip-on, 5/8″ bore, 1/8″ stick-out, tapered, 0.938″ O.D., copper; qty. 10
401-4-62 Slip-on, 5/8″ bore, 1/8″ recess, tapered, 0.938″ O.D., copper; qty. 10
401-5-62 Slip-on, 5/8″ bore, 1/4″ recess, tapered, 1.062″ O.D., copper; qty. 10
401-48-62 Slip-on, 5/8″ bore, flush, bottleneck, 1.062″ O.D., copper; qty. 10
401-81-62 Slip-on, 5/8″ bore, 1/8″ stick-out, tapered, 1.062″ O.D., copper; qty. 10
401-7-62 Slip-on, 5/8″ bore, 1/4″ recess, tapered, 1.106″ O.D., brass; qty. 10
401-71-62 Slip-on, 5/8″ bore, 1/8″ recess, tapered, 1.106″ O.D., brass; qty. 10
401-87-62 Slip-on, 5/8″ bore, 1/8″ stick-out, tapered, 1.062″ O.D., brass; qty. 10
401-30-62 Slip-on, 5/8″ bore, 1/8″ stick-out, bottleneck, 0.938″ O.D., brass; qty. 10

QUICK LOAD® Liners

Part Number Description
415-35-6Q for 0.035″-0.045″ wire, high carbon steel, round wound, 6 ft
415-35-10Q for 0.035″-0.045″ wire, high carbon steel, round wound, 10 ft
415-35-15Q for 0.035″-0.045″ wire, high carbon steel, round wound, 15 ft
415-116-6Q for 0.045″-1/16″ wire, high carbon steel, round wound, 6 ft
415-116-10Q for 0.045″-1/16″ wire, high carbon steel, round wound, 10 ft
415-116-15Q for 0.045″-1/16″ wire, high carbon steel, round wound, 15 ft
415-332-6Q for 0.078″-3/32″ wire, high carbon steel, round wound, 6 ft

QUICK LOAD E-Z Feed™ Liners for Cored Wire

Part Number Description
415-35-062Q for 0.035″-0.045″ wire, galvanized, D-wound (requires 415-26 retainer)
415-116-062Q for 0.045″-1/16″ wire, galvanized, D-wound (requires 415-31 retainer)

QUICK LOAD Liner Retainers

Part Number Description
415-26 QUICK LOAD liner retainer, for 0.030″-5/64″ wire
415-31 QUICK LOAD liner retainer, for 0.045″-1/16″ wire (required for 415-116-062Q)
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